SMT production line solution
H.F.X provides a complete SMT production line from planning to full operation. We design semi-automatic and fully automatic series, using JUKI machines for surface mounting. Our team has 12 years of experience in SMT production line technology and supports numerous factories. The product line includes loaders, printers, JUKI pick-and-place machines, reflow ovens, AOI, and unloaders. Fully automatic installation requires one worker per shift and runs smoothly every day. We serve the LED, TV, telephone, automotive, and other industries globally. Expert teams design and installation takes 2 days. Training lasts for 5 to 15 days, with comprehensive training for employee operation. We help global factories build or upgrade through professional advice and customized plans. This turnkey solution allows novice producers to easily and quickly start projects. The semi-automatic SMT production line is ideal for small-scale production.
Feature
1. Automated workflow
The SMT production line operates fully automated from one loader to another unloader. It starts with loading boards and cleaning to ensure a dust-free start. The printer accurately adds solder paste on each pad. The JUKI machine places parts quickly and precisely. The reflow oven achieves component attachment through controlled areas without defects. The AOI checks quality after soldering. The NG/OK unloader is responsible for sorting good and bad boards. This fully automated process greatly improves efficiency and significantly reduces defects. The machine is connected to the conveyor to achieve uninterrupted work. The buffer maintains smooth and stable operation even in semi-automatic mode.
2. SMD Placement Technology
Hanwha and JUKI provide selection and installation in our SMT production line, always ensuring high precision. It can quickly place tiny components on the PCB without making mistakes. High speed is suitable for large-scale production of electronic products. The machine works in coordination with the conveyor to ensure smooth transportation every time. It supports circuit boards of different sizes, from small to large. This technology reduces defects in mobile phones or LED components. The feeding system automatically loads parts to save time. The visual camera perfectly aligns each component before placement. It is also suitable for semi-automatic configuration. Multiple magnetic heads place multiple components simultaneously to improve efficiency.
3. Reflow oven efficiency
The reflow oven can uniformly heat all areas of the circuit board. It can firmly solder components without damaging or avoiding cold solder joints. Multi-zone control maintains stable and precise temperature. The cooling conveyor then enters, allowing the solder to quickly and firmly solidify. This step is suitable for SMT production lines, ensuring reliable output. Low energy consumption saves costs over the long term. The nitrogen option can better enhance the quality of solder joints. The oven can handle boards of different thicknesses. The configuration file settings for different products are simple. The conveyor speed adjustment in semi-automatic production lines is easy.
4. Inspection and testing
AOI automatically scans circuit boards after soldering to identify defective products. It can detect bridge, displacement, abnormal solder volume, or missing components within seconds. SPI achieves prevention by presetting the volume of detection paste. This ensures high quality output from the SMT production line. Data analysis tracks trends for process adjustment. It performs well on semi-automatic SMT production lines. The camera captures clear images every day. Software updates are regularly released for better inspection.
5. Flexible route options
Choose a semi-automatic or fully automatic SMT production line based on your needs. Semi-automatic is suitable for small items, such as drivers or bulbs. Fully automatic is used for large panels or automotive electronic devices. The layout diagram helps plan the factory space. The series will be adjusted according to your factory requirements. In later development, as production increases, gradually add more machines. Customize the semi-automatic production line configuration according to the production needs of different types of products and the space of the production workshop.
SMT Line Equipment List
H.F.X High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
Specification
| Category | Projects | Details |
Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
Certifications and Standards
H.F.X holds CE for safety compliance in all countries. RoHS ensures no harmful materials in parts. ISO9001 manages quality processes step by step. Patents protect our innovations and designs. These prove reliable SMT Production Line for you. We test every machine before ship. Standards meet global rules fully.
