SMT LED Production Line Solution
H.F.X provides turnkey SMD production line solutions tailored specifically for LED panel production. With over 12 years of experience in production line assembly, we offer professional planning and JUKI SMT production line integration. Our product line is equipped with automatic loaders, stencil printers, JUKI pickers, multi-zone reflow, AOI inspection, and intelligent unloaders.
Semi-automatic or fully automatic configurations require minimal operator involvement. We provide LED panels, televisions, mobile phones, and other products to customers worldwide. A quick 2-day installation includes layout optimization. In-depth 5 to 15-day training covers operation and maintenance. Comprehensive support from design to launch ensures smooth factory setup. The JUKI SMT production line guarantees precision for complex LED boards. We assist in the construction or upgrade of factories worldwide through professional advice and customized plans. This turnkey solution enables new LED manufacturers to start quickly and easily.
Feature
1. Automated workflow
The LED production line is fully automated from loader to unloader. It starts with loading boards and cleaning to ensure a dust-free start. The printer accurately adds solder paste on each solder pad. The JUKI machine mounts parts quickly and precisely. The reflow oven ensures the solder is secure. The AOI checks the quality after soldering. The NG/OK unloader sorts good and bad boards. This process increases speed and greatly reduces errors. The fully automated series handles complex products such as LED drivers or automatic controllers. It is suitable for daily efficient use in LED lamp assembly lines. The machine is connected to a conveyor to achieve uninterrupted work.
2. SMD Placement Technology
Our LED production line utilizes the selection and installation technology from JUKI or Hanwha, consistently ensuring high precision. It can quickly mount tiny components onto PCBs without errors. High-speed production is suitable for mass production of LED lights. The machine works in synergy with the conveyor to ensure smooth transportation every time. It supports different sizes of LEDs from small to large circuit boards. This technology reduces defects in LED bulbs or mobile phone components. The feeding system automatically loads parts to save time. A visual camera perfectly aligns each component before placement. It meets the needs of high-speed SMT production lines.
3. Reflow oven efficiency
The reflow oven heats the circuit board uniformly in each zone. It securely soldered components without damage or cold solder joints. Multi-zone control maintains stable and precise temperature. The cooling conveyor belt is then connected, quickly and firmly securing the solder. This step is suitable for LED tube assembly lines, suitable for reliable long tubes. Low energy consumption saves costs in the long run. The nitrogen option can better enhance the quality of soldering. The oven can handle LED boards of different thicknesses. Different products can easily set contours.
4. Inspection and testing
AOI automatically scans circuit boards after soldering to identify defective products. It can detect bridge, displacement, abnormal solder volume, or missing components within seconds. SPI achieves prevention by pre-setting the volume of the detection paste. This ensures high quality output from the LED production line. Data analysis tracks trends for process adjustments. It performs exceptionally well in high-speed SMT production lines.
5. Flexible route options
Choose between a semi-automatic or fully automatic LED production line based on your needs. Semi-automatic is suitable for small items, such as LED bulbs or drivers. Fully automatic is used for large LED panels or automotive electronic devices. The layout diagram helps plan the factory production space. The series will be adjusted according to your factory's needs. In later development, as production increases, gradually add more machines. We offer a choice of production lines for different LED types.
Specification
| Category | Projects | Details |
Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
SMT Line Equipment List
H.F.X High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
Certifications and Standards
H.F.X holds CE for safety compliance in all countries. RoHS ensures no harmful materials in parts. ISO9001 manages quality processes step by step. Patents protect our innovations and designs. These prove reliable SMT Production Line for you. We test every machine before ship. Standards meet global rules fully.
