Equipment principle：
1.The X-ray marking machine emits X-rays that penetrate electronic components and form an image at the receiving end;
2.Analyze and process X-ray images using image processing algorithms to quickly identify and count the number of components;
3.Output the processing results as data reports or directly transmit them to the inventory management system to achieve automatic updating and management of data.
Application scope：
1.Mainly used for rapid counting of roll and reel materials in the SMT industry, capable of counting a full range of items such as 7-17-inch trays/JEDEC Tray/IC moisture sensitive bags;
2.Suitable for all types of SMD components above 01005, including capacitors, resistors, inductors, diodes, transistors, IC chips, LED chips, and other SMD components;
3.Suitable for electronic product production, SMT processing plants, EMS professional electronic manufacturing service plants, SMD component manufacturers, SMD component suppliers, and component counter roll tape packaging manufacturers.
Application Cases：
Function characteristics：
Equipment parameters：
| Model | XR3000 | |
| X-ray source | Type | Enclosed |
| X-ray tube voltage | 80KV | |
| X-ray tube current | 0.2mA | |
| Focus | 30μm | |
| Imaging Unit | Pixel size | 140μm |
| Pixel matrix | 3072*3072 | |
| Imaging Area | 430mm*430mm | |
| Spatial resolution | 3.6LP/mm | |
| A/D conversion | 16bit | |
Machine parameters | Dimensions | 878mm(L)x1480mm(W)x1895mm(H) |
| Whole machine weight | 730KG | |
| Whole machine power | 800W | |
| Power supply | AC:110V/220V, 50/60HZ | |
| Operating temperature | 0-40℃ | |
| Authentication | Compliant with CE certification | |
Motion control system | Carrier size | 450mm*440mm |
Load bearing capacity of the loading platform | ≤10kg | |
| Material tray inspection size | 7-17 inches | |
| Material tray detection height | 3-90mm | |
Material ordering system | Material coverage rate | Continuously updating the database to cover 99.5% of materials on the market |
| Testing devices | Suitable for various types of surface mount components above 01005 | |
Counting time for material counting | 7-inch four disc fastest 8S/7-15 inch single disc fastest 8S | |
| Check the accuracy | ≥99.99% | |
| Data statistics export | Automatic statistical output of material data,supporting export | |
| Software | Support SPC statistics in any format,automatic saving of images and results | |
| System integration | Support integration with ERP,MES,and WMS systems | |
| Scanning system | Scanning method | Fully automatic scanning of codes |
| Camera configuration | 20 megapixel camera | |
| Scanning algorithm | AI scanning algorithm | |
| Scanning accuracy | ≥99.9% | |
| Assist in scanning code | Configure barcode scanner | |
| Printing system | Printing method | Industrial printers |
| Foolproof mechanism | Material tray induction recognition,real-time docking with printer,taking any tray of material and printing the information of that tray | |
| Computer | IPC | CPU i7-7700/Memory 16G/Hard Disk 1T |
| Operating system | Windows 10 64 bit Enterprise Edition | |
| Display mode | 24 inch high-definition touch display | |
| Radiation Safety | The radiation level of the whole machine meets international standards,and the equivalent dose rate of the tested radiation on the surface of the whole machine is less than 1uSv/hr. It has a safety interlock function,and limit switches are set at the door opening position.When the door is opened, the radiation source automatically shuts off,and a status indicator light is used to indicate the working status of the radiation source | |
